Only Joules and Forces

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Only Joules and Forces
Built By Ian Beaver
Theme The three-wheeled van from Only Fools And Horses
First Race Makers Central 2019
Current Status Active
Motor Vevor 2000W brushless
ESC Generic 2000W eBike controller
Battery 48V Li-Ion (2x 6S)
Transmission Chain 9T to 74T
Contact
View all Racer Profiles


Construction

Chassis uses the front crossmember from a severely crash-damaged '8mph' 4-wheeled mobility scooter which was fished entire from a skip. The front crossmember includes steering and suspension components. Bespoke mild steel sections are welded to make the front and rear of the chassis.

Front track has been widened up to the maximum allowed, to enhance stability. The front axle is positioned well rearwards - under the driver's knees - to further improve stability. The scooter's original front springs and dampers are fitted but, since the total laden weight of this hacky is perhaps only 1/3 the gross weight of the source vehicle, they don't move much in use so are unlikely to have much effect on handling.

Steering handlebars and head-tube are from a 'PUKY' child's cycle.

The single rear wheel is from the crash-damaged scooter but is mounted on a bespoke axle.

Braking is rear-wheel only by a standard cycle disk with cable caliper.

Bumpers are 12mm HDPE, removable for transport.

Theme is constructed from 6mm builder's ply, with LDPE foamboard decorations.

Powertrain

Vevor 2000W brushless motor with a 9T sprocket driving the rear axle via T8F chain and a 74T chainwheel. Rear wheel is 10" rim with 3" tyre giving an approximate dia of 16". Gearing comes to approximately 10,400 motor revs per mile. Motor's no-load speed is 4300rpm, giving a theoretical speed of 25mph - which is perhaps 20% higher than would be ideal but the limited choices of T8F gears means it is difficult to gear down further.

Electrics

Generic 2000W ESC. 12S of 10Ah hobby-level LiPo, housed in a padded and vented ammunition box. 100A emergency switch with removable knob. Thumb-lever throttle and momentary reverse-switch mounted on the handlebars.

Performance

The single rear wheel has some advantages and disadvantages. The obvious risk is reduced stability when cornering, but for the most part this trike corners remarkably similarly to a four-wheeler. The worst-case instability scenario is when accelerating out of a corner, occasionally causing a wheel to lift briefly. A further disadvantage is that the single rear wheel has less area on the ground and so less grip than two wheels would have, which can be a problem on very muddy circuits. The advantage is that no diff is required to prevent the scrubbing losses and understeer associated with having a pair of wheels on a solid axle.

Driving

FatManAndRobin is quite an energetic drive. The rider's weight must be moved vigorously toward the inside of any corner to prevent lifting of the inside wheel. Weight should also be moved forwards while cornering to keep the centre of mass within the widest part of the base triangle, to further reduce tendency to topple and to maximise the grip of the steered wheels. Weight should be moved rearwards when accelerating to maximise weight on, and grip of, the driven rear wheel. The current driver (the eponymous 'Fat Man') is therefore grateful that races are now only five minutes duration.

Theme

All good trikes have two at the front, one at the back. Clearly, then, Del Boy's SuperVan required some minor modifications resulting in the rear window becoming the windscreen and the bonnet becoming the boot. You know it makes sense.

BOM

Fat Man and Robin
GRAND TOTAL (ACTUAL) £200.95
GRAND TOTAL (FMV) £352.63
PART ACTUAL
COST
FMV QTY TOTAL SOURCE
Accident-damaged scooter Rascal 8mph 24V moby scooter. Wrecked. Chassis bent.
Steering crushed. Transaxle snapped. Missing its electronics.
And a wheel. And both brakes. And the seat.
£3.99 £0.00 1 £0.00 Centre Mobility, Aberaeron. Fished from skip.
Paid with a box of chocs. FMVs for parts listed
separately
Motor Vevor £98.57 £98.57 1 £98.57 AliExpress
Controller eBike 2kW cheapie £27.51 £27.51 1 £27.51 AliExpress
Throttle E-bike hall-effect trigger £8.00 £8.00 1 £8.00 ebay: electricbikecomponents
Front suspension arms Came with accident-damaged scooter. Bent but with usable parts. £50.00 1 £50.00 Estimate
Chassis Bits and pieces of steel £10.00 £10.00 1 £10.00 Estimate
Wheels Came with accident-damaged scooter £0.00 £33.00 3 £99.00 Estimate
Knobbly rear tyre Generic cheapie £12.99 £12.99 1 £12.99 ebay: petrolscooter
Rear bearings Pillow bearing blocks £6.67 £6.67 2 £13.34 ebay: hendersonbearings
Chainwheel 74T / 8mm Mini Moto £13.22 £13.22 1 £13.22 ebay: carhouseuk
Ply for body 6mm builder's ply 3/4 sheet £10.00 £10.00 1 £10.00 Davies Builders Merchants
Ply for seat 10mm builder's ply 1/4 sheet £5.00 £5.00 1 £5.00 Davies Builders Merchants
Steering head Puky child's bike. £5.00 £5.00 1 £5.00 Garage sale, June 2008. At the big white house, the one behind Moylgrove garden centre.